Dosing & Blending Systems – Piovan

Piovan delivers advanced dosing and blending systems engineered for precision, consistency, and maximum efficiency in plastics manufacturing. From high-accuracy gravimetric blenders to versatile volumetric blender plastics solutions, these technologies reduce material waste, enhance product quality, and streamline production workflows. Whether your production requires a masterbatch doser, a dosing unit for injection molding, or a fully automated plastic mixing machine, Piovan provides scalable, intelligent solutions tailored to industrial needs.

Advanced Blending & Dosing Technologies

Gravimetric Blender (Piovan Quantum Blender)

• High-precision dosing accuracy within ±0.3% ensuring stable material ratios and repeatable part quality
• Modular design and easy cleaning for minimized downtime and rapid material changes
• Smart automation control for extrusion, blow molding, and injection molding lines
• Consistent mixing technology that supports high-performance production runs

Volumetric Blender Plastics

• Cost-effective solutions for smaller production batches ideal for processors comparing gravimetric vs volumetric blender performance
• Plug-and-play operational simplicity reducing setup time and operator requirements
• Fast material changeover capabilities for high-mix production environments
• Robust mechanical components designed for reliable long-term operation

Masterbatch Doser

• Engineered for color consistency and reduced variability across multiple production cycles
• Micro-dosing configuration options allowing precise additive control
• Reduced masterbatch cost and waste through accurate feeding processes
• Improved uniformity for films, bottles, caps, and technical injection molded parts

Dosing Unit for Injection Molding

• Real-time precision feeding of masterbatch, powders, or additives for improved part quality
• Full compatibility with Piovan’s automation ecosystem for tighter process control
• Stable cycle times and smooth operation reducing rejects and variability
• Optimized dosing performance across different material viscosities and blends

Plastic Mixing Machine

• Homogeneous mixing of multiple components maintaining consistent formulation ratios
• High reliability and energy efficiency supporting reduced operating costs
• Suitable for continuous and batch modes across diverse plastic processing environments
• Scalable design for both small-scale and industrial-grade production applications

Why Choose Piovan Blenders & Dosers?

• Proven accuracy using gravimetric blender and volumetric blender plastics technologies delivering repeatable results and consistent quality
• Reduced material consumption and lower masterbatch cost through precision dosing control
• Seamless integration with Piovan’s automatic color dosing system enabling fast recipe changes
• Wide range of dosing and blending solutions covering both compact and large industrial production lines
• Trusted global performance with Piovan blender systems used in extrusion, injection molding, and blow molding sectors worldwide

Applications & Key Benefits

Injection Molding

• Stable cycle times and consistent part color/quality supported by precision dosing unit for injection molding systems

Extrusion Lines

• Accurate component ratios and improved throughput using high-precision gravimetric blender technology

Color & Additive Dosing

• Enhanced productivity and reduced color waste supported by automatic color dosing system integration

Cost Efficiency

• Optimized raw material usage and minimized waste resulting in measurable savings in masterbatch cost and additive consumption